Day 4
Alright, got the suspension done. Building the shocks started out easier & less frustrating than expected since all 4 shocks are identical on this truck, allowing me to do a bit of simple assembly line work.
However, the honeymoon ended when the time came to top off each shock's oil level. Sadly the CR-01 mounts its shocks upside-down, and as a result, any air in the shock collects at what would be the bottom of the cylinder, just past where the piston tends to rest under normal conditions. In other words, if you have air in a shock, it's gonna hurt dampening performance a
lot, unlike with a conventional orientation where only under the relatively rare full compression does it become a problem. Getting shocks perfect is something that takes great patience and a lot of trial and error. One drop too little oil, and you get an air bubble. A few drops too much and the oil will compress too much and the shock will develop a spring effect.
The spring mounts are a bit funky, forcing strange twists & angles and needing quite a bit of stuffing & shoving to get them to stay in place long enough to tighten down the outer clamps. The 2.6mm x 8mm screws that hold the clamps in, however, don't get a lot of bite in the mounting holes, so it feels like it could be extremely easy to strip them.
Regardless, I got it all put together and now have working suspension. The unique independent cantilever and coil spring setup with stealthy torsion swaybar is interesting, but not as effective as I would expect after going through all the assembly trouble. In fact, I'm quite confident that a traditional coilover setup could work significantly better.
There is a lot of slack in the cantilever setup, and I don't want to be told that I should look for alloy upgrades to fix the problem. Changing one spring requires undoing 4 screws unstead of the usual 1. And again, the upside-down shocks really call for painstakingly perfect filling (which I wasn't able to achieve).
Well, next up, I'll be putting together the transmission. I hope to be ready to drive by the end of the week!